Mar 29, 2023

Public workspaceEfficient third generation lentiviral particle production V.4

  • 1Illawarra Health and Medical Research Institute, Wollongong, NSW, Australia;
  • 2School of Chemistry and Molecular Bioscience, University of Wollongong, Wollongong, NSW, Australia;
  • 3School of Medicine, University of Wollongong, Wollongong, NSW, Australia;
  • 4Molecular Horizons, University of Wollongong, Wollongong, NSW, Australia
  • Michelle Newbery: Authors contributed equally;
  • Simon Maksour: Authors contributed equally;
  • Neville S Ng: Authors contributed equally; Co-corresponding author;
  • Lezanne Ooi: Corresponding author
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Protocol CitationMichelle Newbery, Simon Maksour, Amy Hulme, Neville S Ng, Mirella Dottori, Lezanne Ooi 2023. Efficient third generation lentiviral particle production. protocols.io https://dx.doi.org/10.17504/protocols.io.261ge42pyv47/v4Version created by Neville S Ng
License: This is an open access protocol distributed under the terms of the Creative Commons Attribution License,  which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited
Protocol status: Working
We use this protocol and it's working
Created: March 07, 2023
Last Modified: March 29, 2023
Protocol Integer ID: 78253
Keywords: lentiviral, HEK293T, differentiation, lentivirus, overexpression, plasmid, viral particle, production
Funders Acknowledgement:
Medical Advances Without Animals (MAWA) Trust
Abstract
The overexpression of a gene of interest by third generation lentiviral particle generation systems is a critical process in molecular biology, cell biology and gene therapy research. While many lentiviral protocol production methods have been discussed in literature, this protocol takes into account previously established and novel optimisations to minimise user handling time, cost, and maximise practical yield. This protocol allows for at least 6 days of consecutive viral particle collection without compromising HEK293T cell culture or viral production efficiency, and can be easily and cost effectively reproduced in basic cell culture laboratories.
Materials
Cell culture
  • HEK293T cell line
  • FreeStyle 293 Expression Medium (Thermo Fisher Scientific #12338018) OR
  • DMEM/F12 (Thermo Fisher Scientific #21331020) + GlutaMAX Supplement (Thermo Fisher Scientific #35050061) + HEPES (Thermo Fisher Scientific #15630080) with Fetal Calf Serum OR KnockOut Serum Replacement (#10828028)

Optional:
  • DMEM/F12 (Thermo Fisher Scientific #21331020) + GlutaMAX Supplement (Thermo Fisher Scientific #35050061) + ITS-A (Thermo Fisher Scientific #51300044)
  • Protamine sulfate (Sigma-Aldrich P4505)
  • DEAE-Dextran (Sigma-Aldrich #93556)
  • Penicillin-Streptomycin (Thermo Fisher Scientific #15140122)

Transfection
  • Linear 20 kDa PEI (Sigma #764965 or Polysciences #23966-1)

Plasticware
  • Tissue culture 75 cm2 or 175 cm2 cell culture vessels and serological pipettes
  • 40 mL high-speed ultracentrifuge tubes
  • =>50 mL polypropylene containers
  • 0.2 mL or 2 mL centrifuge tubes
  • 0.45 μm PES pore bottle-top filter, or equivalent low volume syringe and syringe filter

All plasticware should be of tissue-culture grade sterility.

Safety warnings
All stages should be performed with appropriate safety precautions specific to local standards, which may include double gloves and disposable plastic apron PPE. Lentivirus particles can be inactivated by hypochlorite, peroxide and ethanol based sterilisation agents, UV light, and autoclave.
Lentiviral transfection
Lentiviral transfection
Maintain HEK293T cells in animal product free FreeStyle 293 Expression Medium or DMEM/F12 + GlutaMAX + HEPES + 5% FBS or 5% KSR. Include 50 U/mL Penicillin and Streptomycin to reduce risk of bacterial contamination if necessary.

Dissociate and subculture HEK293T at a density of >50000 cells/cm2 per transfer plasmid.

HEK293T cultures are inherently susceptible to detachment with acidification and may require weaning at high density for several passages to be sustained throughout the 6 day generation period. Viral particle production can be performed within at least 15 passages without loss of yield.
CITATION
Ausubel LJ, Hall C, Sharma A, Shakeley R, Lopez P, Quezada V, Couture S, Laderman K, McMahon R, Huang P, Hsu D, Couture L (2012). Production of CGMP-Grade Lentiviral Vectors.. BioProcess international.
5% KSR has been utilised to support HEK293T for lentivirus generation (Gill & Denham 2020) however may require extensive weaning and greater volumes of media to maintain due to greater extracellular acidification rate.
CITATION
Gill KP, Denham M (2020). Optimized Transgene Delivery Using Third-Generation Lentiviruses.. Current protocols in molecular biology.
For each lentiviral transfer plasmid and packaging plasmid vectors, calculate reagent volumes required for 12 µg gene of interest vector, 4 µg pMDLg/pRRE (Addgene #12251), 4 µg pRSV-Rev (Addgene #12253) and 4 µg pCMV-VSV-G (Addgene #8454) and 60 µg PEI per 75 cm2 of HEK293T culture.

Maximal transfection efficiency by PEI complex is typically obtained with higher proportions of PEI:DNA.
Figure 1. 2.5-5:1 PEI:DNA provides maximal transfection efficiency. Experiment performed with a hNGN2-eGFP containing plasmid (n = 3, error presented as SEM; ** p < 0.01, *** p < 0.001, analysis by 1-way ANOVA and Holm-Sidak post-hoc multiple comparisons test).
Prepare PEI-DNA solution in 1.5 mL of DMEM/F12 and incubate for Duration00:05:00 at ambient temperature.
5m
Replace HEK293T cell culture medium with at least 0.2 mL/cm2 medium (e.g. 15-20 mL per 75 cm2 flask), add PEI-DNA complex solution, and return to incubator DurationOvernight .

Note PEI-DNA complex transfection can occur without usage of low serum transfection medium products.
CITATION
González-Domínguez I, Grimaldi N, Cervera L, Ventosa N, Gòdia F (2019). Impact of physicochemical properties of DNA/PEI complexes on transient transfection of mammalian cells.. New biotechnology.
Larger PEI-DNA complex precipitates are microscopically visible as < 1 µm objects (Figure 2).

Figure 2. Phase contrast image of HEK293T cell culture with PEI:DNA complex particles.

Each day collect medium in an appropriate sized sterile container (e.g. 120 mL specimen collection tubes), and store at Temperature4 °C . Proceed to viral particle concentration at selected endpoint.

We utilise viral particle concentration to avoid prolonged incubation of pluripotent or multipotent stem cells in HEK293T culture medium during viral transduction experiments. If viral particle concentration is not necessary, freeze immediately at Temperature-80 °C .

Lentiviral particle collection has been reported to be performed for at least up to 7 days (Rahman et al. 2013) and with multiple rounds of centrifugation (Ichim & Wells 2011). In this protocol we utilise a single centrifugation step performed on final day of collection on basis of finding negligible differences in loss of yield between day 3 and 6, which avoids multiple rounds of centrifugation (Figure 3).

Increase cell culture media volume per media change where necessary to reduce premature acidification, detachment and death. Additionally, cell culture vessels can be coated with PEI (0.005% w/v) or extracellular matrix such as collagen or Matrigel to reduce detachment.


Figure 3. Lentivirus can be collected for at least 6 days without loss of viral titre (n = 3, error presented as SEM, analysis by 1-way ANOVA and Holm-Sidak post-hoc multiple comparisons test).
CITATION
Rahman, H.; Taylor, Josephine; Clack, Beatrice; Stewart, R. S.; and Canterberry, Sarah C (2013). Effects of Storage Conditions on the Morphology and Titer of Lentiviral Vectors. SFA ScholarWorks.

CITATION
Ichim CV, Wells RA (2011). Generation of high-titer viral preparations by concentration using successive rounds of ultracentrifugation.. Journal of translational medicine.

Lentiviral particle concentration
Lentiviral particle concentration
1h 33m
1h 33m
Sterilise ultracentrifuge tubes and appropriate sized viral particle aliquot tubes (0.2 or 1.5 mL microcentrifuge tubes).
Optional: Filter supernatant through a 0.45 µm pore PES bottle top filter to remove cell debris. Alternatively, syringe filtration can be performed after lentiviral particle concentration.
Balance ultracentrifuge tubes within 0.1 g by weighing and adding appropriate amount of medium.
Collect lentiviral particles by centrifugation of supernatant at Centrifigation50000 x g, 4°C, 00:20:00 .

We have found routine centrifugation for ≥ 1.5 h can be truncated to as low as 10 minutes (Figure 4), however this should be confirmed per laboratory with consideration of ultracentrifugation equipment and tubes. Although prior studies have suggested sucrose layering may improve and titre (Jiang et al. 2015), we found no significant improvement of viral titre with a 10% sucrose cushion with either duration tested (Figure 4).

Figure 4. Lentiviral concentration can be truncated without significant loss of yield (n = 3, error presented as SEM; analysis by 1-way ANOVA and Holm-Sidak post-hoc multiple comparisons test).
CITATION
Jiang W, Hua R, Wei M, Li C, Qiu Z, Yang X, Zhang C (2015). An optimized method for high-titer lentivirus preparations without ultracentrifugation.. Scientific reports.

20m
Carefully transfer tubes on ice, mark position of pellet and decant waste slowly to discard supernatant.
Resuspend pellet as a 200X concentrate of total supernatant (e.g. 200 µL from 40 mL of lentiviral supernatant).
If cell debris was not removed by filtration prior to concentration, centrifuge lentiviral concentrate at Centrifigation1500 x g, 00:03:00 , and discard pellet. Smaller debris can be removed with a 0.45 µm pore PES syringe filter if necessary.
3m
Prepare viral particle aliquots of appropriate volumes corresponding to application and freeze at Temperature-80 °C . Lentivirus particles are enveloped and more susceptible to degradation in comparison to unenveloped DNA viruses, however resuspension in complete cell culture media is sufficient to prevent degradation during at least up to 4 freeze thaw cycles (Figure 5).

Viral titre can be calculated based on fluorescent reporter or immunofluorescent staining.

Figure 5. Complete medium allows lentiviral concentrate to be freeze-thawed multiple times without loss of titre in presence or absence of 10% DMSO cryoprotectant (n = 3, error presented as SEM; analysis by 1-way ANOVA and Holm-Sidak post-hoc multiple comparisons test).

Lentiviral titre assay
Lentiviral titre assay
Seed 10000 cells/well of intended cell type in a 96 well microplate allowing for at least 3-6 concentrations, 2-3 technical replicate wells per lentivirus and enumerating cell population, and return to incubator DurationOvernight .
Prepare a 10-fold serial dilution of lentiviruses at intended concentrations (e.g. 1:1, 1:10, 1:100, or 1:1, 1:2, 1:10, 1:20, 1:100, 1:200), add to cell culture plate (e.g. 10 μL) and return to incubator.

Optionally include an enhancer of transduction such as DEAE-Dextran or protamine sulfate at a concentration appropriate to cell type. We have found DEAE-Dextran (5-10 µg/mL) or protamine sulfate (50-100 µg/mL) effective at enhancing transduction in continuous cell lines and primary cells but ineffective in stem cells and neural precursor cells. Alternatively, we have found effective enhancement of transduction by replacement of medium in both continuous and stem cell lines with low serum medium (DMEM/F12+ITS-A+0.1% serum albumin) prior to addition of lentivirus (similar to Balak et al. 2019) (Figure 6), or by addition of lentivirus on same day as seeding in complete media.

On the same day as lentivirus addition, determine cell population in at least 2 wells.

Return to incubator DurationOvernight .


Figure 6. Transduction efficiency can be enhanced in presence of low serum medium (LSM) (n = 3, error presented as SEM; *** p < 0.001, analysis by 1-way ANOVA and Holm-Sidak post-hoc multiple comparisons test).
CITATION
Balak JRA, de Graaf N, Zaldumbide A, Rabelink TJ, Hoeben RC, de Koning EJP, Carlotti F (2019). Highly efficient ex vivo lentiviral transduction of primary human pancreatic exocrine cells.. Scientific reports.

The next day replace media, add transcriptional activator if applicable and return to incubator for 2-3 days.
Acquire microplate fluorescent microscopy images and score fluorescent reporter or immunolabelled gene of interest. Calculate functional titre based on wells with 5-40% transduction rate; TU/mL = (transduction %) multiplied by (cell population at time of transduction) divided by (inoculum volume in mL). Higher % transductions may underestimate titre due to increased rate of multiple integrations.
Please cite this protocol if used or adapted in any publications.
Citations
Step 1
Ausubel LJ, Hall C, Sharma A, Shakeley R, Lopez P, Quezada V, Couture S, Laderman K, McMahon R, Huang P, Hsu D, Couture L. Production of CGMP-Grade Lentiviral Vectors.
Step 4
González-Domínguez I, Grimaldi N, Cervera L, Ventosa N, Gòdia F. Impact of physicochemical properties of DNA/PEI complexes on transient transfection of mammalian cells.
https://doi.org/10.1016/j.nbt.2018.09.005
Step 5
Rahman, H.; Taylor, Josephine; Clack, Beatrice; Stewart, R. S.; and Canterberry, Sarah C. Effects of Storage Conditions on the Morphology and Titer of Lentiviral Vectors
Step 5
Ichim CV, Wells RA. Generation of high-titer viral preparations by concentration using successive rounds of ultracentrifugation.
https://doi.org/10.1186/1479-5876-9-137